THE SCIENCE THAT STOPS CORROSION®

HI-TAK® TufSeal® — HT3000

Single-Sided PRS — (FR Formulation Available)

  • Single-sided backing provides additional abrasion resistance and eases panel installation and removal
  • Easy to apply and remove with no special tools or harsh cleaners, reducing return to service time and lowering labor costs
  • Reduces corrosion on the aircraft structure, cutting down on costly and labor-intensive corrosion-related repairs
  • Flame-retardant formulation available
  • Various widths and thicknesses available
  • Easy to apply and remove with no special tools or harsh cleaners, reducing return to service time and lowering labor costs, providing customers with a high ROI
COMMON USES: • under floorboards • cargo floors • under lavatories and galleys • door sills • for panel sealing • wing-to-body fairings

Product Specifications

Rolled Sealants
Hi-TAK TufSeal
Part Number Series
HT3000-XXX
Color
Gray
Thickness (as supplied)
0.045 in (1.14mm)
Length (as supplied)
12 ft (3.66 m)
Standard widths available in 0.5 inch increments up to 24 inches
ex: 1.5 inch width = HT3000-150
Shelf Life, sealed container
Indefinite (in original packaging and protected from UV exposure)
Reactivity, to typical aviation metallic and non-metallic surfaces
None - Product supplied fully cured
Service temperature guide per RTCA DO-160G, Section 5, 2 cycles
-85°F to 275°F (-65°C to 135°C)

PDF Documents to Download, View & Print

Official HI-TAK TufSeal (HT3000) and Nut-clip Installation

This video describes the method for installation of Av-DEC HI-TAK TufSeal HT3000. The instructions also include the proper installation of nut clips.

Av-DEC HI-TAK® PRS® 12-Second Vertical and 15-Second Horizontal Burn Tests

Av-DEC's Flame-Retardant HI-TAK Polyurethane Rolled Sealants (PRS) pass the 12-second Vertical Bunsen Burner Test per 14 CFR Part 25, Appendix F, Part 1 (a)(1)(II) and the 15-second Horizontal Bunsen Burner Test per 14 CFR Part 25, Appendix F, Part 1 (a)(1)(IV) & (V). The 12-second vertical flammability test is one of the more stringent forms of flammability testing conducted on cabin and cargo materials. Each lot of Av-DEC Flame-Retardant sealant is tested using the vertical Bunsen burner method and the results are approved by an FAA Designated Engineering Representative. Single-Sided PRS: HT3000FR Double-Sided PRS: HT3935-7FR

National Stock Numbers (NSN)

Av-DEC P/N
Av-DEC NSN
Description
HT3000-075
5330-01-513-0827
HI-TAK® TufSeal
HT3000-100
5330-01-514-8772
HI-TAK® TufSeal
HT3000-125
5330-01-550-6988
HI-TAK® TufSeal
HT3000-150
5330-01-513-0861
HI-TAK® TufSeal
HT3000-175
5330-01-550-9476
HI-TAK® TufSeal
HT3000-200
5330-01-513-0876
HI-TAK® TufSeal
HT3000-250
5330-01-513-0887
HI-TAK® TufSeal
HT3000-300
5330-01-513-0832
HI-TAK® TufSeal
HT3000-400
5330-01-513-0842
HI-TAK® TufSeal
HT3000-C130
5330-01-530-6489
KIT
HT3000-C130CP
5330-01-550-9482
KIT
HT3000HR-100
5330-01-617-7465
HI-TAK® TufSeal
HT3000RT-100
5330-01-542-5842
HI-TAK® TufSeal
HT3000RT-150
5330-01-542-5788
HI-TAK® TufSeal
HT3000RT-200
5330-01-542-5812
HI-TAK® TufSeal
HT3000RT-250
5330-01-542-5819
HI-TAK® TufSeal
HT3000RT-300
5330-01-542-5854
HI-TAK® TufSeal

A pre-cured polyurethane rolled sealant (PRS) with a fiberglass carrier for corrosion prevention on aircraft structures used in extreme conditions.

The operational performance and safety of an aircraft can be heavily impacted by the ability to create a complete seal against moisture and corrosion. HI-TAK TufSeal polyurethane rolled sealant (PRS) creates a complete protective seal against corrosion for certain components and irregular surfaces on an aircraft. The product exhibits excellent sealing and enhanced resistance to vibrations when applied. For this reason, it is used as a permanent sealing solution by original equipment manufacturers as well as maintenance and repair service organizations worldwide.

HI-TAK TufSeal is a single-sided PRS, meaning it is tacky on only one side and easy to install in diverse conditions. The product is a pre-cured PRS and is applied without the need for a bonding agent. This, in turn, makes it easy to remove when scheduled inspections come due. Users can count on the product leaving behind no residue that may affect paint adhesion or emit hazardous substances. The choice of a spool of HI-TAK TufSeal for your sealing challenges offers the following benefits:

Scientifically Engineered to Prevent Moisture Ingress and Corrosion

HI-TAK TufSeal is the result of years of deliberate corrosion-prevention research by the engineers at Av-DEC. The end product is a single-sided PRS solution made from polyurethane with a fiberglass carrier integrated into the sealant. The product is composed of a tacky surface on one side, and polytetrafluoroethylene (PTFE) on the other side. The PTFE backing is non-tacky, making the HI-TAK TufSeal the best solution to use in areas where extensive maneuverability is needed during application.

The product is pre-cured and can also be die-cut to serve as a gasket system if the need arises. This flame-retardant version of HI-TAK TufSeal is for use in areas where flame retardant properties are needed. Other benefits gained from its excellent engineering include:

Designed Specifically for Quick Installation

The PTFE backing of HI-TAK TufSeal is a result of the PRS being designed for single-sided applications. This, alongside its polyurethane material is why it make a perfect material in high-traffic areas, to protect irregular surfaces where abrasion may occur, and where there is a need to repeatedly reposition panels. Among others, users can use HI-TAK TufSeal to provide a total protective seal on the following areas and components:

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