THE SCIENCE THAT STOPS CORROSION®

Installation Docs and Videos

Installation Instruction Documents

pdf-icon Conductive Antenna Gasket Installation Instructions (PDF)
This specification describes the method for antenna and aircraft surface preparation and antenna installation using HI-TAK Conductive Polyurethane Antenna Gasket, Self-Leveling Green sealant, and StretchSeal PRS. This method is to be used only for antenna gasket installations between an antenna and aluminum aircraft skin or ground plane.
pdf-icon Non-Conductive Gasket Installation Instructions (PDF)
This specification describes the method for antenna and aircraft surface preparation and antenna installation using the Polyurethane Non-Conductive Antenna Gasket, Self-Leveling Green sealant, and StretchSeal PRS. This method is to be used only for non-conductive antenna gasket installations.
pdf-icon Fuel Access Panel Gasket Installation (PDF)
This specification describes the method for aircraft surface preparation and installation of the Av-DEC HI-TAK Polyurethane Fuel Resistant Gasket between a fuel access panel or clamp ring and aircraft skin or structure.
pdf-icon Application Instructions for Two-Part Polyurea Sealant 50cc Cartridges (PDF)
Application instructions for two-part polyurea sealant 50cc cartridges. Surface prep, initial setup, priming, dispensing and cleanup.
pdf-icon Application Instructions for Two-Part Sealant 200cc/400cc Cartridges (PDF)
Application instructions for two-part sealant 200cc/400cc cartridges. Surface prep, initial setup, priming, dispensing and cleanup.
pdf-icon Application Instructions for Two-Part Sealant 50cc Cartridges (PDF)
Application instructions for two-part sealant 50cc cartridges. Surface prep, initial setup, priming, dispensing and cleanup.
pdf-icon Av-DEC HI-TAK StructureSeal (HT4000 and HT6000) and TufSeal (HT3000) Installation Instructions (PDF)
Av-DEC HI-TAK linear gasket material - one-sided
pdf-icon Av-DEC HI-TAK StructureSeal (HT4935 and HT6935) and HI-TAK PRS (HT3935-7) Installation Instructions (PDF)
Av-DEC HI-TAK linear gasket material - two-sided
pdf-icon Connector Sealing Kit Installation (PDF)
This instruction describes the method for installation of Av-DEC®, StretchSeal™ PRS, and Av-DEC Self-Fusing PRS for cold application on existing harnesses and components for moisture sealing and abrasion protection.
pdf-icon Connector Sealing Kit with Self-Leveling Green Installation (PDF)
This instruction describes the method for installation of Av-DEC®, StretchSeal™ PRS, and Av-DEC Self-Fusing PRS with Self-Leveling Green® for cold application on existing harnesses and components for moisture sealing and abrasion protection.
pdf-icon Application Instructions for Av-DEC SpraySeal (PDF)
Application instructions for Av-DEC SpraySeal. Including surface prep, initial setup of sealant dispenser with proper air pressure, priming, and spraying / cleanup.

Training Videos from Av-DEC YouTube Channel

Av-DEC Ox-Block is a corrosion-resistant, non-curing, general purpose aerospace sealant. Video guide for a brush application of Av-DEC Ox-Block CIC on a seat track fitting.
50cc Cartridge Dispenser Priming Procedure Step by step procedures for unpackaging, assembly, priming, and usage of the Av-DEC 50cc injectables dispenser tool.
200cc Cartridge Dispenser Priming Procedure Step by step procedures for unpackaging, assembly, priming, and usage of the Av-DEC 200cc injectables dispenser tool.
Curing Ox-Block COB-01 The proper installation / application of Curing Ox-Block. Demonstrates ideal surface preparation, proper application, and clean up.
Antenna Gasket Installation Step-by-step video guide on the proper installation of an Av-DEC antenna gasket, both conductive and non-conductive. This video shows an installation of a lower UHF antenna gasket. The procedure is very similar regardless of type and location.
GPS Antenna Gasket and Connector Sealing Wrap Installation Av-DEC GPS Antenna Gasket proper installation. Also shows the installation of Av-DEC Dual Wrap™ Connector Sealing solution to provide sealing around mated connectors to help prevent water ingress and corrosion.
Fuel Access Panel Gasket Installation Video installation demonstration of an Av-DEC Fuel Access Panel Gasket (FAPG). Shows the actual installation in a maintenance facility on a real airplane.
Av-DEC Official TS1228 Spray Application Step-by-step demonstration on the proper way of spraying TufStuff TS1228.
Thixoflex Black Installation and Removal Step-by-Step training on an aircraft showing the cleaning, masking, priming, seam sealing installation and de-masking. Also demonstrates the removal process. Thixoflex Black has several uses including sealing panels, antennas, and aircraft windshields to name a few. Av-DEC Thixoflex Black is an injectable polyurea sealant that integrates all the benefits of its base material. The two-part corrosion inhibiting formula is highly viscous and seals in record time. This makes for the quickest sealing of vertical surfaces, cracks, and voids against corrosion and water seepage. This injectable sealant is easily applied.
Official Av-DEC Injectable Sealant Sealed Fastener Installation Step by step instructions on installing fasteners while using an Av-DEC Injectable Sealant. This shows an example of installing floorboard fasteners while using Av-DEC Self-Leveling Green® injectable sealant.
Self-Leveling Green - Seat Track Installation Training on the proper installation / application of Av-DEC Self-Leveling Green two-part polyurethane injectable sealant. Shows the tools needed, the priming, and proper use of, a dispenser gun.
Official Molded Boot with Self-Leveling Green Injectable Sealant Instruction on proper connector boot installation using heat gun. Proper method of injecting Av-DEC Self-Leveling Green sealant.
Thixoflex White Application Step-by-Step training on an aircraft showing the cleaning, masking, priming, seam sealing installation and de-masking.
Self-Leveling Clear Brush-On Installation Classroom training on the proper installation / application of Self-Leveling Clear (SF2470) two-part polyurea injectable sealant. Shows the tools needed, the priming, and proper use of, a dispenser gun. Includes surface preparation and cleaning, measuring thickness, and touch-up.
Av-DEC Official TS1228 Brush-On Application Step-by-step demonstration of the correct brush-on application of TufStuff TS1228.
Official Av-DEC Hump Seal Repair The proper installation of a hump seal. Demonstrates the proper use of a hump sealant shaping tool while applying Thixoflex Black.
Official Thixoflex White Application (Studio) The proper installation of Thixoflex white in a controlled environment.
Thixoflex Black - Window Installation and Removal Step-by-Step training on aircraft window sealing using Av-DEC Thixoflex Black injectable sealant. Shows the cleaning, masking, installing removal cord, priming, application, and de-masking.
Official HI-TAK PRS (HT3935-7) and Nut-clip Installation Training Video This video describes the method for installation of Av-DEC HI-TAK Polyurethane Rolled Sealant (PRS) HT3935-7 linear gasket material for use between surfaces where moisture intrusion is a problem. The instructions also include the proper installation of nut clips.
Official HI-TAK TufSeal (HT3000) and Nut-clip Installation This video describes the method for installation of Av-DEC HI-TAK TufSeal HT3000. The instructions also include the proper installation of nut clips.
Connector Sealing Kit Without Potting Compound Installation Installation video for Av-DEC Connector Sealing Kit IS-AD27500-020 Self-Fusing Silicone PRS (Tape) over StretchSeal™ PRS (Tape).
Connector Sealing Kit with Potting Compound Installation Av-DEC Dual Wrap Connector Sealing solution provides environmental sealing around mated connectors to help prevent water ingress and corrosion.
SpraySeal SF2470 - Spray Application The proper installation / application of SF2470 SpraySeal using the Sulzer MixCoat Spray tool. Demonstrates ideal surface preparation, tool setup and priming, proper application, and clean up.
SpraySeal SF5387 - Spray Application The proper installation / application of SF5387 SpraySeal using the Sulzer MixCoat Spray tool. Demonstrates ideal surface preparation, tool setup and priming, proper application, and clean up.

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About us:

From a garage in Fort Worth, Texas, two engineers set their sights on the skies. Av-DEC® was founded in 1997 to work closely with commercial airlines to develop solutions for their worst corrosion problems - and the Av-DEC team has been dedicated to improving corrosion prevention ever since.

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Contact us:

  • Aviation Devices & Electronic Components, LLC
  • 3215 West Loop 820 South
  • Fort Worth, Texas 76116
  • Tel: (817) 738-9161
  • Fax: (817) 738-9163
  • Email: info@avdec.com