THE SCIENCE THAT STOPS CORROSION®

HI-TAK® PRS® — HT3935-7

Double-Sided PRS — (FR Formulation Available)

  • Moisture proof between irregular surfaces with double-side tacky polyurethane rolled sealant
  • Reduces corrosion on the aircraft structure, cutting down on costly and labor-intensive corrosion-related repairs
  • Easy to apply and remove with no special tools or harsh cleaners, reducing return to service time and lowering labor costs
  • Flame-retardant formulation available
  • Various widths and thicknesses available
COMMON USES: • floor beams • stringers • wing-to-body fairings • door sills • access panels • antennas • windscreen installations

Product Specifications

Rolled Sealants
Hi-TAK PRS
HI-TAK PRS, FR
Part Number Series
HT3935-7-XXX
HT3935-7FR-XXX
Color
Plum
Amber
Thickness (as supplied)
0.045 in (1.14mm)
0.045 in (1.14mm)
Length (as supplied)
12 ft (3.66 m)
12 ft (3.66 m)
Width-XXX
Inches times 100
Inches times 100
Standard widths available in 0.5 inch increments up to 24 inches
ex: 1.5 inch width = HT3935-7-150
ex: 1.5 inch width = HT3935-7FR-150
Shelf Life, sealed container
Indefinite (in original packaging and protected from UV exposure)
Indefinite
Reactivity, to typical aviation metallic and non-metallic surfaces
None - Product supplied fully cured
None - Product supplied fully cured
Service temperature guide per RTCA DO-160G, Section 5, 2 cycles
-85°F to 275°F (-65°C to 135°C)
-85°F to 275°F (-65°C to 135°C)
Fire Retardant per 14 CFR, PART 25-Subpart D, § 25.853 Compartment interiors & § 25.855 Cargo or baggage compartments Appendix F, Part I, (a)(1)(ii) (12 sec vertical test)
Passed

PDF Documents to Download, View & Print

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Av-DEC HI-TAK PRS Information Sheet (PDF)

Av-DEC HI-TAK double-sided PRS information sheet

Official HI-TAK PRS (HT3935-7) and Nut-clip Installation Training Video

This video describes the method for installation of Av-DEC HI-TAK Polyurethane Rolled Sealant (PRS) HT3935-7 linear gasket material for use between surfaces where moisture intrusion is a problem. The instructions also include the proper installation of nut clips.

Av-DEC HI-TAK® PRS® 12-Second Vertical and 15-Second Horizontal Burn Tests

Av-DEC's Flame-Retardant HI-TAK Polyurethane Rolled Sealants (PRS) pass the 12-second Vertical Bunsen Burner Test per 14 CFR Part 25, Appendix F, Part 1 (a)(1)(II) and the 15-second Horizontal Bunsen Burner Test per 14 CFR Part 25, Appendix F, Part 1 (a)(1)(IV) & (V). The 12-second vertical flammability test is one of the more stringent forms of flammability testing conducted on cabin and cargo materials. Each lot of Av-DEC Flame-Retardant sealant is tested using the vertical Bunsen burner method and the results are approved by an FAA Designated Engineering Representative. Single-Sided PRS: HT3000FR Double-Sided PRS: HT3935-7FR

National Stock Numbers (NSN)

Av-DEC P/N
Av-DEC NSN
Description
HT3935-7-050
5999-01-531-3540
HI-TAK® Tape
HT3935-7-075
8030-01-535-6816
HI-TAK® Tape
HT3935-7-075
6850-01-535-6816
HI-TAK® Tape
HT3935-7-075
8030-01-535-6816
HI-TAK® Tape
HT3935-7-100
8030-01-494-5206
HI-TAK® Tape
HT3935-7-100
6850-01-494-5206
HI-TAK® Tape
HT3935-7-100
8030-01-494-5206
HI-TAK® Tape
HT3935-7-150
8030-01-494-5209
HI-TAK® Tape
HT3935-7-200
8030-01-494-5207
HI-TAK® Tape
HT3935-7-250
8030-01-494-4136
HI-TAK® Tape
HT3935ET-100
9320-01-656-2411
HI-TAK® Tape
HT3935ET-150
9320-01-676-8482
HI-TAK® Tape
HT3935ET-200
5999-01-616-0413
HI-TAK® Tape
HT3935ET-200
5999-01-616-0413
HI-TAK® Tape
HT3935ET-300
9320-01-676-8492
HI-TAK® Tape
HT3935RT-125
5330-01-494-5206
HI-TAK® Tape
HT3935RT-225
5330-01-494-5207
HI-TAK® Tape

A double-sided polyurethane rolled sealant with a fiberglass carrier used in the installation, repair, and maintenance of aircraft structures.

The HI-TAK PRS is not your average sealant. It is engineered to protect sensitive equipment, surfaces, and assemblies from the effects of corrosion while maintaining its integrity in extreme aviation environments. This makes it an excellent product for installing, repairing, and maintaining surfaces or components in both civil and military aircraft. Users can use HI-TAK PRS for corrosion protection when installing fasteners or to seal aircraft floor structures. When properly used, this PRS protects the aircraft's structures and, by extension, everyone on board.

HI-TAK PRS is the premier PRS product Av-DEC offers manufacturers, maintainers and repair service providers in the aviation industry. It was developed in the late 90s and was previously known as HI-TAK Tape. To date, Av-DEC PRS products including the HI-TAK double-sided PRS have been used as sealants in approximately 5000 aircraft making them highly trusted sealants for aviation applications. Use the HI-TAK PRS to take advantage of these benefits:

Engineered to Deliver Complete Protection

Av-DEC designed the HI-TAK PRS to be durable and provide complete protection against moisture. This makes the PRS capable of long-term use. The HI-TAK Double-sided PRS is built from polyurethane and integrates a fiber skeletal membrane. Both sides of the sealant are tacky, giving it great versatility in aviation repairs and component-installation tasks.

The HI-TAK PRS can be used as a pre-cured rolled sealant to create a moisture-proof barrier on surfaces that experience foot traffic. Users can also choose a die-cut option for use in creating gaskets to protect diverse structures and assemblies. The benefits of the innovative engineering behind HI-TAK PRS include:

A Versatile Sealant for Aviation Installation, Repairs, and Maintenance

The HI-TAK PRS can serve as a rolled sealant or as a gasket when die-cut accordingly. This increases its scope of application in the aviation industry. Many users choose to use the PRS to provide a protective seal when installing fasteners since fastener holes are susceptible to moisture ingress and often serve as the springboard for wider corrosion problems. The sealant also provides a high level of tack to most substrates and can be applied on irregular and painted surfaces.

HI-TAK PRS can be used as an environmental seal, to protect surfaces in extreme conditions without concern about its performance. An example of its durability for long-term use can be found in a 1999 case-study of the HI-TAK PRS. In this example, an Av-DEC customer successfully created a moisture barrier and prevented corrosion in the cargo bay areas and cabin areas of an aircraft for more than six years. Potential benefits of this PRS to installation, repairs, and maintenance include:

Diverse Aviation Application Areas

HI-TAK PRS is a trusted product that is currently in use by original equipment manufacturers and service organizations to prevent corrosion. This product has successfully created a complete seal for the last 20 years when applied to the following areas and components:

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