THE SCIENCE THAT STOPS CORROSION®

Thixoflex® Black — TG3212 & TG4317FR

Injectable Sealant — (FR Formulation Available)

  • Two-component polyurea material with a fast cure time that forms a durable watertight seal
  • Thixotropic chemistry allows for easy and mess-free overhead and vertical application
  • Non-hazardous with no environmentally hazardous VOCs
  • Resistant to the effects of UV exposure
COMMON USES: • fillet seals around antennas • edge sealing around lights • windscreen • panels • leading edges • windscreen hump seals

Product Specifications

Injectables
Thixoflex® Black
Thixoflex® Black, Flame Retardant
Part Number - 50cc
TG3212-50
TG4317FR-50
Part Number - 200cc
TG3212-200
TG4317FR-200
Color, properly mixed
Black
Black
Reaction Ratio - by volume
100 : 100
100 : 100
Specific Gravity, mixed, at 77°F/25°C (Calculated)
1.08 to 1.10
1.27 to 1.30
Viscosity, resin, Cps. at 77°F/25°C (ASTM D2556)
4500 to 9500
20000 to 80000
Viscosity, hardener, Cps. at 77°F/25°C (ASTM D2556)
14000 to 55000
12000 to 30000
Working Life at 77°F/25°C
< 4 minutes
< 7 minutes
Gel Time, 10 g Mass at 77°F/25°C (ASTM D7997)
< 15 minutes
< 15 minutes
Shelf Life - in original packaging and stored above at 55°F/13°C
Nine months
Nine months
Storage Temperature
> 55°F/13°C
> 55°F/13°C
Service Temperature Guide (RTCA DO-160G, Section 5, 2 cycles)
-85°F to 185°F (-65°C to 85°C)
-85°F to 185°F (-65°C to 85°C)
Application Temperature
> 55°F/13°C
> 55°F/13°C
Hardness, Shore "A" at 77°F/25°C @ 24 hrs (ASTM D2240)
> 70
> 60
Dielectric Strength (ASTM D149 Method A)
> 400 V/mil
> 400 V/mil
Tensile Strength (ASTM D412)
> 920 PSI
> 310 PSI
Elongation (ASTM D412)
> 300%
> 280%
Fire Retardant per 14 CFR, PART 25-Subpart D, § 25.853 Compartment interiors & § 25.855 Cargo or baggage compartments Appendix F, Part I, (a)(1)(ii) (12 sec vertical test)
Passed

PDF Documents to Download, View & Print

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Thixoflex Black Information Sheet (PDF)

Thixoflex Black is a two-component polyurea material designed for use as a durable, watertight sealant.

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Application Instructions for Two-Part Polyurea Sealant 50cc Cartridges (PDF)

Application instructions for two-part polyurea sealant 50cc cartridges. Surface prep, initial setup, priming, dispensing and cleanup.

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Application Instructions for Two-Part Sealant 200cc/400cc Cartridges (PDF)

Application instructions for two-part sealant 200cc/400cc cartridges. Surface prep, initial setup, priming, dispensing and cleanup.

Thixoflex Black Installation and Removal

Step-by-Step training on an aircraft showing the cleaning, masking, priming, seam sealing installation and de-masking. Also demonstrates the removal process. Thixoflex Black has several uses including sealing panels, antennas, and aircraft windshields to name a few. Av-DEC Thixoflex Black is an injectable polyurea sealant that integrates all the benefits of its base material. The two-part corrosion inhibiting formula is highly viscous and seals in record time. This makes for the quickest sealing of vertical surfaces, cracks, and voids against corrosion and water seepage. This injectable sealant is easily applied.

Thixoflex Black - Window Installation and Removal

Step-by-Step training on aircraft window sealing using Av-DEC Thixoflex Black injectable sealant. Shows the cleaning, masking, installing removal cord, priming, application, and de-masking.

Official Av-DEC Hump Seal Repair

The proper installation of a hump seal. Demonstrates the proper use of a hump sealant shaping tool while applying Thixoflex Black.

National Stock Numbers (NSN)

Av-DEC P/N
Av-DEC NSN
Description
TG3212-200
8030-01-661-4923
THIXOFLEX BLACK®
TG3212-50
8030-01-661-4927
THIXOFLEX BLACK®

Thixoflex Black: All-Purpose Injectable Sealant

Thixoflex Black is a fast curing, UV-resistant waterproofing and environmental sealant for aviation production installation, repairs and maintenance.

Av-DEC Thixoflex Black is an all-purpose workhorse designed to handle sealing, abrasion, and cracking issues. This two-component sealing solution can be used for repair and regular maintenance tasks across a variety of industries. There are many ways to choose to use Thixoflex Black, such as sealing aircraft surfaces against corrosion or in caulking structures in automotive repair shops. This two-component corrosion inhibitor solution is made from polyurea and integrates all its properties. Av-DEC Thixoflex Black is an injectable sealent developed according to the sealing standards for the specific industry.

Thixoflex Black is based on Av-DEC two-component formula and is approved for use by airlines. Take advantage of this sealant in the following ways:

Exceptionally Quick Cure Rate for Instant Sealing

Av-DEC Thixoflex Black is an exceptional lining, joint, and surface sealant system. It cures at varying temperatures and its setting time is faster than most other injectable sealants. Thixoflex Black can be used as a real-time waterproofing solution to mitigate the corrosive effects of moisture. Some of the benefits of using this injectable sealant include:

Powered By a Two-Component Polyurea-Based Formula

The durability, flexibility, and quick cure durations of polyurea are reasons why Thixoflex Black is a versatile solution. Av-DEC two-component polyurea formula delivers enhanced adhesion with surfaces and accelerated bonding rates. Thixoflex Black can be applied on vertical surfaces to produce a solid seal. The seal is highly resistant to abrasion. Take advantage of the benefits of Av-DEC polyurea-based two-component formula in the following ways:

A Versatile Injectable Sealant for Industrial Applications

In terms of usability, Av-DEC Thixoflex Black is a go-to sealing and waterproofing solution to have in any maintenance kit. This is because it can be applied across diverse industrial niches with ease. The versatility of this two-component injectable sealant formula does not affect its performance in any way. The sealant can be applied in repairs and maintenance activities in the following industries:

Thixoflex Black comes in the standard 50cc cartridge or the larger 200cc cartridge if required. The injectable sealant has been tested extensively and delivers exceptional results. For a get a free 50cc sample of the Av-DEC Thixoflex Black contact us today.

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